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工業(yè)樣件快速成型的四大利器
來源：http://www.ebook5.cn作者：山東嘉瑞杰機(jī)械科技有限公司發(fā)布時(shí)間：2023-01-10
無論時(shí)樣件試制或是小批量試制，制作周期和質(zhì)量都是采購商們關(guān)注的。畢竟新產(chǎn)品能越早投入市場(chǎng)就意味著越早占領(lǐng)市場(chǎng)先機(jī)。所以山東快速成型技術(shù)在新產(chǎn)品試制階段特別受人歡迎。下面來講講工業(yè)樣件快速成型的四大利器！
Regardless of the sample trial production or small batch trial production, the production cycle and quality are the concerns of buyers. After all, the earlier a new product can be put into the market, the earlier it will occupy the market. Therefore, rapid prototyping technology is particularly popular in the trial production stage of new products. Let's talk about the four sharp tools of rapid prototyping of industrial samples!
1、CNC加工成型
1. CNC processing and forming
工業(yè)樣件加工的主流方式。普爾泰模型配有大型精密CNC數(shù)控機(jī)床八臺(tái)，保證客戶的產(chǎn)品在內(nèi)完成機(jī)加工。
The mainstream mode of industrial sample processing. Putai model is equipped with eight large precision CNC numerical control machine tools to ensure that customers' products can be machined in one day.
產(chǎn)品表面可以實(shí)現(xiàn)很好的處理：打磨，噴油，絲印，電鍍，氧化，拉絲等等，可以跟成品媲美（抗摔性好，精度高，表面處理仿真度達(dá)到99%以上）。
The surface of the product can be well treated: polishing, oil spraying, screen printing, electroplating, oxidation, wire drawing, etc., which can be comparable with the finished product (good fall resistance, high precision, surface treatment simulation degree of more than 99%).
CNC成型做機(jī)殼類手板強(qiáng)度好的工藝。
CNC molding is a process with good strength for making handboards of machine casings.
大加工尺寸可達(dá)1100mmX650mmX470mm，大限度滿足空調(diào)顯示器等大型外殼零件的一次加工需求！
The large processing size can reach 1100mm × 650mm × 470mm, which can largely meet the one-time processing requirements of large shell parts such as air conditioning display!
特點(diǎn)：尺寸大，強(qiáng)度高，韌性好。產(chǎn)品加工速度快，成本較低。
Features: large size, high strength, good toughness. The product processing speed is fast and the cost is low.
2、激光抄數(shù)
2. Laser reading
利用激光掃描原理，根據(jù)工件結(jié)構(gòu)特點(diǎn)進(jìn)行逐點(diǎn)掃描，同時(shí)又能利用計(jì)算機(jī)輔助，將3D圖進(jìn)行等比例或者局部的放大和縮小，滿足客戶開發(fā)創(chuàng)意的需求。
The principle of laser scanning is used to scan the workpiece point by point according to the structural characteristics of the workpiece. At the same time, the 3D drawing can be enlarged and reduced in equal proportion or in part with the help of computer to meet the needs of customers to develop ideas.
特點(diǎn)：精度高，跟足原樣，效率快！
Features: high precision, follow the original, and fast efficiency!
3、3D打印
3. 3D printing
3D打印，又稱SLA（Stereolithography）技術(shù)。
3D printing, also known as SLA (Stereolithography) technology.
是一種基于液態(tài)光敏樹脂的光聚合原理。利用激光束對(duì)產(chǎn)品進(jìn)行逐層固化，終實(shí)現(xiàn)產(chǎn)品的一體成型。
It is a photopolymerization principle based on liquid photosensitive resin. Use the laser beam to cure the product layer by layer, and finally realize the integrated molding of the product.
此工藝適合做一些公仔，玩具，手機(jī)等特殊的復(fù)雜零件或者曲面多的手板，精度高，強(qiáng)度好。
This process is suitable for making some special complicated parts such as dolls, toys, mobile phones or hand boards with many curved surfaces, with high precision and good strength.
4、真空批量復(fù)模
4. Vacuum batch copying
采用真空狀態(tài)下制作出硅膠模具，并利用液態(tài)材質(zhì)灌注成型，成本低，速度快，能大大降低產(chǎn)品的開發(fā)費(fèi)用，適合做一些小批量的前期開發(fā)試產(chǎn)。
Silicone mold is made under vacuum and poured with liquid material, which is low in cost and fast in speed, and can greatly reduce the development cost of the product. It is suitable for the preliminary development and trial production of some small batches.
其所采用的材質(zhì)有ABS，PU,透明硬膠，透明軟膠，有色軟膠等等，其不同硬度，不同顏色的材質(zhì)可以隨意調(diào)節(jié)，滿足不同產(chǎn)品對(duì)材質(zhì)的不同要求。
The materials used include ABS, PU, transparent hard rubber, transparent soft rubber, colored soft rubber, etc. The materials with different hardness and colors can be adjusted at will to meet the different requirements of different products for materials.
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